Carbon steel forged flange-manufacture,factory,supplier from China
(Total 24 Products for Carbon steel forged flange)
Forged carbon steel flanges are an important mechanical component widely used in the field of pipeline connection. It is mainly made of carbon steel material and undergoes forging processing, resulting in high strength and toughness.The main advantages of forged carbon steel flanges include high strength, good corrosion resistance, and reliable connection. Due to its high strength and toughness, it can withstand high pressure and impact, making it suitable for harsh environments such as high pressure and high temperature.
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Forged Carbon Steel Flanges are an important mechanical component made primarily from carbon steel material through forging processes. This type of flange has high strength and toughness, capable of withstanding significant pressure and impact, making it suitable for harsh environments such as high pressure and high temperature.In addition, Forged Carbon Steel Flanges also have good corrosion resistance and can adapt to various corrosive media.
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The material of the welding end flange can be selected according to the application requirements and working environment. Common materials include carbon steel, stainless steel, and alloy steel.Carbon steel welding flanges have good corrosion resistance and toughness, and are suitable for low-pressure and low-temperature media such as air, water, and petroleum. Stainless steel welding flanges have good corrosion resistance and high temperature performance, and are suitable for media with high corrosion resistance requirements, such as acids, alkalis, and seawater.
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Installation precautionsThe tightening force of carbon steel flanges should be uniform and consistent, and the compression amount of the rubber pad should be controlled at around 1/3.When installing carbon steel flanges, it is necessary to ensure that the sealing surface of the flange is flat and clean. During installation, oil stains and rust spots should be carefully cleaned.About UsThe company has many years of production experience in the forging industry and has accumulated years of processing foundation for metal products with high precision requirements and special technical content.
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The main production processes are mainly divided into four types: forging, casting, cutting and rolling.The cast flange has accurate rough shape and size, small processing volume, and low cost, but it has casting defects (pores, cracks, inclusions); the internal structure of the casting has poor streamlined structure (if it is a cutting part, the streamlined shape is even worse);Forged flanges have low carbon content and are generally less likely to rust than cast flanges.
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1, industrial pipeline system: In the industrial field, flanges are widely used in all kinds of pipeline systems, such as chemical, oil, natural gas, food processing, etc. Through the flange connection, the different parts of the pipe can be closely connected, able to withstand high pressure and high temperature and other working environments, and ensure the normal transmission of fluids.2, valves and equipment connection: flanges are also used to connect valves, pumps, compressors, containers and other equipment.
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During free forging, the shape of the forging is gradually forged from the blank through some basic deformation processes. The basic processes of free forging include upsetting, drawing, punching, bending and cutting.Upsetting. Upsetting is an operation process of forging the original blank along the axial direction to reduce its height and increase its cross-section. This process is commonly used for forging gear blanks and other disc-shaped forgings. Upsetting is divided into two types: total upsetting and partial forging. Pull out.
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Butt welded flange is generally made by forging or forging rolling process. When the steel plate or section steel is used, the following requirements must be met: 1, welding flange should be ultrasonic detection, no delamination defects; 2. It should be cut into strips along the rolling direction of the steel, bent and welded into a ring, and make the surface of the steel form a cylinder of the ring. The steel plate shall not be machined directly into a neck butt welding flange; 3, the butt weld of the ring should adopt full penetration weld; 4.
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Large diameter series, stainless steel series, carbon steel series, alloy steel series, our factory's main products include: neck flange, butt welding flange, plate flat welding flange, flat flange flat welding ring loose flange, Welding ring loose flange, integral flange, forged flange, flange cover, please call us for inquiries and look forward to cooperating with you.The execution standards of butt welding flanges are: chemical standard HG20592-2010, national standard GB/T9119, petrochemical standard SH/T3046, mechanical standard JB/T81-94, etc.
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The full name of die forging is die forging. The heated blank is placed in a forging die fixed on the die forging equipment and is forged into shape. The basic processes of die forging: blanking, heating, pre-forging, final forging, skin punching, trimming, tempering, and shot blasting. Commonly used processes include upsetting, lengthening, bending, punching, and forming. Commonly used die forging equipment: die forging hammer, hot die forging press, flat forging machine and friction press, etc.
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Socket flanges are a type of connecting pipe fitting, which are formed by inserting the end of a pipe into a flange ring ladder and welding it to the pipe end and outer side. Depending on whether there is a neck, socket flanges are divided into two types: with and without a neck.Socket flanges are mainly used for pipe connection. Due to their structural characteristics, they have good rigidity and sealing performance and can be used in applications with pressures ranging from 1.0 to 10.0 MPa.
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Carbon steel flange is a common pipeline connection component, mainly used to connect two pipelines and achieve sealing and stability between the pipelines. It is mainly made of carbon steel, so it has good corrosion resistance and high temperature resistance, and can be used in various harsh environments.The main feature of carbon steel flanges is their stable and reliable connection, able to withstand large pressure and vibration. Additionally, they have good flexibility, able to absorb pipeline expansion and contraction, preventing pipeline ruptures.
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The strength of carbon steel material itself is very hard, so it is also very common in application, many links between pipe fittings will be used to carbon steel flange, want to reasonably change the link of pipe fittings, carbon steel flange is a better choice.Carbon steel flange used in the field is more special, so it requires the material to be smooth and other characteristics, it can be used in a high pressure environment without distortion.
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Carbon steel sliding flanges usually have the following characteristics:1.Material: Carbon steel sliding flanges are usually made of high-quality carbon structural steel materials.
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Carbon steel flanges, also known as carbon steel flanges, are flanges or end flange connections whose body material is carbon steel. Flanges made of carbon steel are commonly referred to as carbon steel flanges. Common materials include cast carbon steel grades WCB, forgings A105, or Q235B, A3, 10#, #20 steel, 16manganese, 45# steel, Q345B, etc. Usually, to prevent rust, the flange surface is plated (yellow zinc, white zinc, etc.), or treated with anti-rust oil and anti-rust paint.
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Application Scenarios:Petrochemical industry: Carbon steel flanged fittings are used to connect various petrochemical equipment, such as oil pipelines, steam pipelines, chemical equipment, etc.Electric power industry: Carbon steel flanged fittings are commonly used in pipelines transporting water, gas and oil in the electric power industry, as well as valves, pumps and other equipment.Water treatment industry: Carbon steel flanged fittings are commonly used in water supply, sewage treatment, boiler water treatment, and industrial water pipes.Construction industry: Carbon steel flanged fittings
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The 16mn in the 16mn flange is made of carbon steel metal and is a low alloy flange. It has the advantages of good overall performance, good low temperature performance, cool stamping performance, welding performance, and good machinability. Widely used in water conservancy, electric power, power stations, pipe fittings, industry, pressure vessels and other industries.
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The manufacturing process of carbon steel socket flange generally includes the following steps:1.Material procurement: First of all, high-quality carbon steel plates need to be purchased, cut and processed according to specifications and requirements.2.Punching: Punch the processed carbon steel plate for inserting the flange.3.Bending: Bending the punched carbon steel plate into the shape of the socket flange.4.Welding: Weld the bent plate to fix it into the shape of the socket flange.5.Surface treatment: The surface of the welded socket flange is polished and anti-rust to increase its corrosi
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Blind flange carbon steel is a pipe connecting component used to close the end or intermediate section of a piping system. It is made of carbon steel material and has excellent mechanical properties and corrosion resistance.The main function of Blind Flange Carbon Steel is to provide a reliable seal to prevent leakage of the medium inside the pipeline.
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They are: Class 150; Class 300; Class 600; Class 900; Class 1500; Class 2500Another meaning of carbon steel flange is: According to the national standard requirements of the size, tolerance range and other production flanges, different from the production of flanges not according to the standard size is also called two standard flanges (some people called non-standard flanges is incorrect), usually some unprofitable businesses will reduce the thickness of the flanges, two dimensions of the outer diameter to achieve the purpose of saving materials, and waste steel or scrap steel processing flan
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Packaging And Shipping:Blind Flange Carbon Steel is packed in wooden boxes, with foam shock absorbers placed inside each wooden box to prevent damage to the flanges during transportation.The Blind Flange Carbon Steel is fixed in the wooden box, and the four corners are protected with foam shock-absorbing pads.After the Blind Flange Carbon Steel is packed in wooden boxes, it is placed in a container and protected with foam shock-absorbing pads around it to ensure that the flange will not move or collide during transportation.When loading and unloading, it is necessary to use tools such as
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Matters Needing Attention:Before installation, it is necessary to clean the sliding flange accordingly to ensure that its surface is free of dirt and damage, in order to avoid leakage or damage during or after installation.During the installation process, carbon steel sliding flanges need to be classified according to corresponding specifications and standards, and installed according to the instructions or specifications. If sealing gasket is required, it shall be selected with good oil resistance and anti-aging performance, and its installation shall be correct.
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Product Advantages2.Easy installation and maintenance: The installation process of carbon steel flat flange is relatively simple, and the connection can be completed without using special tools. Moreover, when the piping system needs maintenance or replacement, the disassembly of the flat flange is relatively easy.3.Strong applicability: carbon steel flat face flanges can be used in many different pipeline connections, including high pressure, high temperature and low temperature pipeline systems.
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AdvantageGood sealing: The flange connection adopts two methods: face-to-face sealing and comprehensive sealing, making the sealing more reliable. In addition, sealing gaskets are made of different materials, such as rubber, polytetrafluoroethylene, etc., which have good sealing properties and can prevent fluid leakage.Application ScenariosBuilding pipe connection: Carbon steel flange is a common pipe connection method, which is often used to connect water, heating, air conditioning and other piping systems in buildings.
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Carbon steel flanges are precise in shape and size, with low machining and low cost. However, cast flanges will have holes, cracks and impurities, and the internal structure of the casting is poor. The advantage is that it can have more complex shapes and be produced at low cost. Plain carbon steel flanges are less susceptible to rust and have a denser structure because they have a lower carbon content than cast flanges. They can withstand shear and tensile forces better and have better mechanical properties than forged flanges.
Carbon steel flange another layer of meaning: according to the national standard requirements of the size, tolerance range, etc.
Carbon steel flange in accordance with national standards require the size, tolerance range and other production of the flange, the difference between the flange is not produced according to standard sizes also known as the second standard flange (some people call non-standard flange is incorrect), usually some unscrupulous businessmen will reduce the thickness of the flange, the outer diameter of the two dimensions to achieve the purpose of saving materials, and the use of scrap steel or steel processing flange of the edge material.Usually this steel is the chemical composition and mechanical
Another layer of national standard flange means: according to the national standard requirements of the size, tolerance range, etc.
Flange is a disk-shaped part, z is common in pipeline engineering, flanges are used in pairs. In pipeline engineering, the flange is mainly used for pipeline connection. In the pipeline that needs to be connected, a variety of installation of a piece of flange, low-pressure pipeline can use silk flange, more than 4 kilograms of pressure use welding flange. The gasket is added between the two pieces of flanges, and then tightened with bolts.
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