A105 Forged Steel Flanges-manufacture,factory,supplier from China

(Total 24 Products for A105 Forged Steel Flanges)
SA105 B16 is a widely used low-alloy steel material in the manufacturing of valves and pipeline connection components. It has excellent mechanical properties, low-temperature resistance, and welding performance, able to meet the needs of various complex working environments.Through normalizing treatment, the tensile strength of SA105 B16 can reach the range of 485MPA to 655MPA, exhibiting good mechanical properties. It can undergo impact testing at -46°C, suitable for working in low-temperature environments.
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Forged carbon steel flanges are an important mechanical component widely used in the field of pipeline connection. It is mainly made of carbon steel material and undergoes forging processing, resulting in high strength and toughness.The main advantages of forged carbon steel flanges include high strength, good corrosion resistance, and reliable connection. Due to its high strength and toughness, it can withstand high pressure and impact, making it suitable for harsh environments such as high pressure and high temperature.
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Forged Carbon Steel Flanges are an important mechanical component made primarily from carbon steel material through forging processes. This type of flange has high strength and toughness, capable of withstanding significant pressure and impact, making it suitable for harsh environments such as high pressure and high temperature.In addition, Forged Carbon Steel Flanges also have good corrosion resistance and can adapt to various corrosive media.
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The material of the welding end flange can be selected according to the application requirements and working environment. Common materials include carbon steel, stainless steel, and alloy steel.Carbon steel welding flanges have good corrosion resistance and toughness, and are suitable for low-pressure and low-temperature media such as air, water, and petroleum. Stainless steel welding flanges have good corrosion resistance and high temperature performance, and are suitable for media with high corrosion resistance requirements, such as acids, alkalis, and seawater.
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Installation precautionsThe tightening force of carbon steel flanges should be uniform and consistent, and the compression amount of the rubber pad should be controlled at around 1/3.When installing carbon steel flanges, it is necessary to ensure that the sealing surface of the flange is flat and clean. During installation, oil stains and rust spots should be carefully cleaned.About UsThe company has many years of production experience in the forging industry and has accumulated years of processing foundation for metal products with high precision requirements and special technical content.
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1, industrial pipeline system: In the industrial field, flanges are widely used in all kinds of pipeline systems, such as chemical, oil, natural gas, food processing, etc. Through the flange connection, the different parts of the pipe can be closely connected, able to withstand high pressure and high temperature and other working environments, and ensure the normal transmission of fluids.2, valves and equipment connection: flanges are also used to connect valves, pumps, compressors, containers and other equipment.
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Large diameter series, stainless steel series, carbon steel series, alloy steel series, our factory's main products include: neck flange, butt welding flange, plate flat welding flange, flat flange flat welding ring loose flange, Welding ring loose flange, integral flange, forged flange, flange cover, please call us for inquiries and look forward to cooperating with you.The execution standards of butt welding flanges are: chemical standard HG20592-2010, national standard GB/T9119, petrochemical standard SH/T3046, mechanical standard JB/T81-94, etc.
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Carbon steel flanges, also known as carbon steel flanges, are flanges or end flange connections whose body material is carbon steel. Flanges made of carbon steel are commonly referred to as carbon steel flanges. Common materials include cast carbon steel grades WCB, forgings A105, or Q235B, A3, 10#, #20 steel, 16manganese, 45# steel, Q345B, etc. Usually, to prevent rust, the flange surface is plated (yellow zinc, white zinc, etc.), or treated with anti-rust oil and anti-rust paint.
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Product Advantages1.Leakage Prevention: Carbon steel blind flanges can block the holes in the pipeline to prevent the leakage of media, gas or liquid, and ensure the safe operation of the pipeline system.2.Cleanliness of the pipeline system: When the pipeline system needs to be cleaned or stopped, the use of carbon steel blind flanges can prevent pollutants in the pipeline from entering the pipeline system and ensure the cleanliness of the pipeline system.3.High flexibility in use: carbon steel blind flange does not require the center hole of the pipeline system and the connection of the pipel
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Socket flanges are a type of connecting pipe fitting, which are formed by inserting the end of a pipe into a flange ring ladder and welding it to the pipe end and outer side. Depending on whether there is a neck, socket flanges are divided into two types: with and without a neck.Socket flanges are mainly used for pipe connection. Due to their structural characteristics, they have good rigidity and sealing performance and can be used in applications with pressures ranging from 1.0 to 10.0 MPa.
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The main production processes are mainly divided into four types: forging, casting, cutting and rolling.The cast flange has accurate rough shape and size, small processing volume, and low cost, but it has casting defects (pores, cracks, inclusions); the internal structure of the casting has poor streamlined structure (if it is a cutting part, the streamlined shape is even worse);Forged flanges have low carbon content and are generally less likely to rust than cast flanges.
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During free forging, the shape of the forging is gradually forged from the blank through some basic deformation processes. The basic processes of free forging include upsetting, drawing, punching, bending and cutting.Upsetting. Upsetting is an operation process of forging the original blank along the axial direction to reduce its height and increase its cross-section. This process is commonly used for forging gear blanks and other disc-shaped forgings. Upsetting is divided into two types: total upsetting and partial forging. Pull out.
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The full name of die forging is die forging. The heated blank is placed in a forging die fixed on the die forging equipment and is forged into shape. The basic processes of die forging: blanking, heating, pre-forging, final forging, skin punching, trimming, tempering, and shot blasting. Commonly used processes include upsetting, lengthening, bending, punching, and forming.  Commonly used die forging equipment: die forging hammer, hot die forging press, flat forging machine and friction press, etc.
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Application ScenariosChemical industry: Carbon steel flanges are widely used to connect chemical equipment, such as reactors, heat exchangers, water tanks, etc.Aerospace field: Carbon steel flanges are mainly used for the manufacture and repair of aircraft and spacecraft shells, and for connecting various equipment.About UsShandong Xinyi Intelligent Manufacturing Co., Ltd. is placed in Zhangqiu, Shandong Province, the homeland of blacksmiths in China.
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Application ScenariosPetroleum and chemical industry: Carbon steel flanges are widely used to connect various oil and gas equipment, pipeline systems and storage tank devices. They can also be used to connect chemical equipment, such as reactors, heat exchangers, water tanks, etc.Aerospace field: Carbon steel flanges are mainly used for the manufacture and repair of aircraft and spacecraft shells, and for connecting various equipment.About UsShandong Xinyi Intelligent Manufacturing Co., Ltd. is placed in Zhangqiu, Shandong Province, the native land of blacksmiths in China.
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Butt welded flange is generally made by forging or forging rolling process. When the steel plate or section steel is used, the following requirements must be met: 1, welding flange should be ultrasonic detection, no delamination defects; 2. It should be cut into strips along the rolling direction of the steel, bent and welded into a ring, and make the surface of the steel form a cylinder of the ring. The steel plate shall not be machined directly into a neck butt welding flange; 3, the butt weld of the ring should adopt full penetration weld; 4.
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Loose-jacketed flanges are commonly known as loose-jacketed flanges, partial welding ring loose-jacketed flanges, flanges flanges and butt welding loose-jacketed flanges. It is often used when the medium temperature and pressure are not high and the medium is highly corrosive. When the medium is corrosive, the part of the flange in contact with the medium (flanged nipple) is a corrosion-resistant high-grade material, such as stainless steel and other materials, and the external use of low-grade materials such as carbon steel materials to clamp it to achieve sealing.
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Stainless steel flange is a common pipe connection, it is widely used in various industrial fields, including petroleum, chemical, food processing, pharmaceutical and so on. As an important part of the pipeline system, stainless steel flanges bear the function of connecting, sealing and supporting the pipeline.The stainless steel flange consists of two interconnected ring parts that are bolted together. These two ring parts are called flanges respectively, and they usually have a hole in the middle for connecting pipes.
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The pressure marks specified in this standard are divided into PN marks and Class marks.PN mark has 12 pressure levelsThey are: PN2.5; PN6; PN10; PN16; PN25; PN40; PN63; PN100; PN160; PN250; PN320; PN400Grade marking has 6 pressure levelsThey are: Class 150; Class 300; Class 600; Class 900; Class 1500; Class 2500Another meaning of carbon steel flange is: flange plates produced in accordance with the dimensions and tolerance ranges required by national standards, which are different from flange pieces produced not in accordance with standard sizes, also called second-standard flanges (some peop
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ASTM A694 F65 is a flange made of low-alloy high-strength steel. It is commonly used in areas such as pipelines and valves under high temperature and high pressure conditions. This material has excellent mechanical properties and corrosion resistance, capable of withstanding high pressure and high temperature working conditions. In addition, ASTM A694 F65 flanges have precise dimensions and excellent surface finish, ensuring good sealing performance and preventing leakage and contamination.
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PN16 refers to the pressure rating of the flange, which is 16 bar. DN300 refers to the nominal diameter of the flange, which is 300 millimeters. Blind flanges are used to seal off the end of a piping system.
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Application Scenarios:Machinery and equipment field: In the assembly process of machinery and equipment, flat flange nuts are often used as fasteners to connect metal plates. Due to its simple structure, easy installation and good sealing effect, flat flange nuts are widely used in the assembly of circuit boards, automobile body panels and other panels.Automobile manufacturing field: In the assembly process of automobile manufacturing, the use of flat flange nuts as frame fasteners is very common.
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Flanges are disk-shaped parts, the most common in pipeline engineering, flanges are used in pairs and with matching flanges on valves. In pipeline engineering, flanges are mainly used for pipeline connection. In the need to connect the pipe, a variety of mounting flanges, low pressure pipes can use wire flanges, more than 4 kg of pressure using welded flanges. Put a gasket between the two flanges and fasten them with bolts.
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Material: ASTM A694 F52 is a high-strength, corrosion-resistant alloy material with good tensile strength and yield limit, able to withstand high pressure and heavy loads. This material is composed of various elements such as chromium, nickel, and molybdenum, which together enhance the corrosion resistance and mechanical strength of the material.Connection: ASTM A694 F52 flanges can be reliably connected to piping and other equipment through welding, threaded connections, and other methods.
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Carbon steel flanges are precise in shape and size, with low machining and low cost. However, cast flanges will have holes, cracks and impurities, and the internal structure of the casting is poor. The advantage is that it can have more complex shapes and be produced at low cost. Plain carbon steel flanges are less susceptible to rust and have a denser structure because they have a lower carbon content than cast flanges. They can withstand shear and tensile forces better and have better mechanical properties than forged flanges.
Flange is a disk-shaped part, z is common in pipeline engineering, flanges are used in pairs. In pipeline engineering, the flange is mainly used for pipeline connection. In the pipeline that needs to be connected, a variety of installation of a piece of flange, low-pressure pipeline can use silk flange, more than 4 kilograms of pressure use welding flange. The gasket is added between the two pieces of flanges, and then tightened with bolts.
Carbon steel flange in accordance with national standards require the size, tolerance range and other production of the flange, the difference between the flange is not produced according to standard sizes also known as the second standard flange (some people call non-standard flange is incorrect), usually some unscrupulous businessmen will reduce the thickness of the flange, the outer diameter of the two dimensions to achieve the purpose of saving materials, and the use of scrap steel or steel processing flange of the edge material.Usually this steel is the chemical composition and mechanical
Carbon steel flange another layer of meaning: according to the national standard requirements of the size, tolerance range, etc.
Another layer of national standard flange means: according to the national standard requirements of the size, tolerance range, etc.